TriSolve Plastic Ancillary Solutions

Gravimetric Blender – DGmix Series

The Gravimetric blender plays a vital role in various plastic processing applications by precisely controlling and measuring the exact weight of each material component as it enters the production line. New Omap offers the innovative DGmix series of batch blenders, designed to dose and mix up to eight components with impressive capacities of up to 3000 kg/h.

In this system, materials such as virgin plastic, regrind, masterbatch, and additives in granule form are measured individually after parameters have been configured via the user-friendly touchscreen control. The gravimetric blender operates automatically, ensuring that each component is accurately measured in the correct proportions. Should there be a shortage of any material, an alarm will activate, alerting operators to the issue.

The DG gravimetric batch blenders are straightforward to install, and their state-of-the-art control technology features self-tuning capabilities. This functionality allows the system to automatically adjust for any dosing errors, maintaining a consistent and precise percentage of each component in every batch.

DGmix50-200 SERIES
The DGmix series offers models ranging from 50 to 200, designed to dose and mix up to six components, with capacities reaching 200 kg/h.

DGmix300-600 SERIES
The DGmix300-600 series includes models designed to dose and mix up to eight components, with capacities of up to 700 kg/h.

DGmix1000-3000 SERIES
For larger applications, the DGmix1000-3000 series is available, accommodating up to eight components with capacities exceeding 1000 kg/h.

Standard Features:

  • All materials are weighed for accuracy.
  • Continuous monitoring of accuracy ensures precision.
  • Dosing accuracy of ±0.1%.
  • Immune to vibration, allowing for direct mounting on the machine throat.
  • Patented reverse-flight mixing auger guarantees homogeneous mixing.
  • Automatic recalibration enhances reliability.
  • Self-tuning during each successive cycle maintains dosing accuracy.
  • Automatic calculation of exact dispensing percentages.
  • Colour touchscreen remote control enables programming and saving of over 300 recipes.
  • Control software is user-friendly, employing intuitive icon-based navigation.

With these advanced features, New Omap’s gravimetric blenders stand out as leading solutions for efficient and accurate material dosing and mixing in the plastics industry.

Other Characteristics
• All surfaces in contact with materials are easily accessible for quick changes of the same
• Removable weighing hopper
• Stainless steel mixing chamber and mixing screw, removable for easy cleaning
• Any additional dosing Micro Dose feeder is removable for quick colour or additive changes

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